LAIRD TFLEX 540

Harmonization Code : 3506.10.00.00 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg

LAIRD TFLEX 540

Main features

  • 0.040-Inch Gap-Filler Format
  • 2.8 W/(m K) Thermal Transfer
  • Compliant Low-Pressure Interface Contact

Product Description

Tflex 540 is a filled-silicone elastomer thermal gap-filler sheet with a nominal 0.040 in thickness in the Tflex 500 series. Preliminary typical data include 2.8 W/(m K) thermal conductivity, a Shore 00 hardness of 40, and a light-blue appearance. The compliant sheet conforms at minimal pressure and is naturally tacky, so placement does not require an added adhesive coating. It remains electrically insulating and uses a silicone-and-filler construction with low silicone extractables. The format fits thermal interfaces in power electronics, servers, communications hardware, industrial automation equipment, and wireless infrastructure.

Key features

  • 0.040 in thickness: The grade code identifies a nominal 0.040 in Tflex 500 sheet.
  • 2.8 W/(m K) conductivity: Preliminary typical thermal conductivity is 2.8 W/(m K) by ASTM D5470.
  • Compliant low-pressure contact: The soft sheet conforms with minimal pressure and is naturally tacky for assembly.

Applications

Cooling components to chassis; power electronics; computer servers; graphics cards; industrial automation equipment; wireless infrastructure; automotive engine control.

Product Family

LAIRD TFLEX 540

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TDS, SDS & Technical Documents

Technical Specifications

General Properties
Color
Light Blue
Density (g)
3.0 g/cm3
Thermal Properties
Operating Temperature
-40 to 160 °C
Thermal Conductivity
2.8 W/m.K
Electrical Properties
Volume Resistivity
1.00 x10^13 Ohms⋅cm

Additional Information

Technical properties

As-supplied / before-processing properties

Tflex 540 is the nominal 0.040 in Tflex 500 grade; other values are preliminary typical data for Tflex 500 material.

PropertyValueUnitMethod / condition
ConstructionFilled silicone elastomer-As supplied
ColorLight blue-Visual; preliminary typical
Nominal thickness0.040inGrade code; thickness in mils
Thickness tolerance+/-10%Standard thicknesses
Density3.0g/cm^3Helium pycnometer; preliminary typical
Hardness40Shore 00ASTM D2240; 3-second delay; preliminary typical
Technical properties

After-processing / final-state properties

Preliminary typical material properties for the Tflex 500 family; thermal conductivity is a bulk value, not complete installed-interface performance.

PropertyValueUnitMethod / condition
Thermal conductivity2.8W/(m K)ASTM D5470; preliminary typical
Temperature range-50 to 200deg CPreliminary typical
Volume resistivity10^13ohm cmASTM D257; preliminary typical
Outgassing TML0.29%ASTM E595; preliminary typical
Outgassing CVCM0.04%ASTM E595; preliminary typical
Coefficient of thermal expansion37.4ppm/deg CIPC-TM-650 2.4.24; 70 to 130 deg C; preliminary typical

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